November 23, 2022

This Initiative Makes Life Much Easier for Working Students

Students often struggle with maintaining a balanced work-study life and finding support from their community. While arculus provides several platforms to connect and interact with colleagues, the Working Student Connect initiative offers more than that. Here's how a small yet significant step makes students' lives easier at arculus.

Connecting the dots

The Working Student Connect is a platform for and by students at arculus to connect, interact, and network with each other. The inspiration came from the arculus Buddy Program, an initiative designed for new hires in full-time positions to facilitate their onboarding process.

"We belong to different departments and, in some cases, different cities. And we, too, sometimes get nervous during our onboarding process and often seek support."

Kerstin Schwering (Working Student People)

With the help of the People's team, our pupils started working on building a community that could be more than just onboarding assistance. They wanted to bring all students at arculus together under one roof. Anika Lorenz (a former thesis student and now full-time employee) describes the idea as "allowing students to network, becoming the support system of each other through the exchange of work routine stories, student life hacks, and hobbies. But most importantly: having fun." In April 2022, the Working Student Connect was created.

Insight into details

Each meeting is half an hour long and happens virtually on a monthly basis. This way, the maximum number of students can participate, regardless of their working locations. There is also a slack channel for communication and coordination with all students, along with a Confluence page with tips & tricks for university life.

Sadaf Hayat (Working Student Social Media) holding a coffee mug while chatting with colleagues outside
Sadaf Hayat (Content Team) enjoying a short coffee break with other students

Every session has an agenda to ensure structure. It includes the rituals of introducing new students, suggestions for ice-breaking questions, discussions about work topics, and a Q&A session at the end. The work matters primarily refer to contract extension, taxes, payroll bureaucracy, open positions for working students, office policy updates, and other organisational subjects.

In case someone brings up a query or problem, students with a similar experience or knowledge are encouraged to help. Therefore, Anika invites all participants to confidently put forward their questions. "Never hesitate to ask because there is always someone who knows the answer. And if you know the right people, you get the answer faster.", she explains.

The fun element

For Kerstin, it’s essential that these meetings include more than just information and organization issues. "They should be fun; no one wants just formal information," she explains. "The purpose of adding icebreaker questions in the agenda, for example, was so everyone could feel comfortable participating. It allows participants to open up to their colleagues and get comfortable with each other," she adds.

For a connection beyond virtual limitations, students are invited to meet outside the office every few months, like at parks or cafes. "It's a good break from work and studies. You keep your worries aside, eat, drink, play games, and get to know your colleagues better.", says Sadaf Hayat (Working Student - Social Media Communications).

Working students enjoying a pizza together
Kerstin Schwering (People’s Team) and Tena Valenta (Content Team) bonding over a shared pizza

The challenge

As mentioned earlier, the working students have their university schedules and priorities, making it a challenge to have them all together in the meeting. "Initially, I spent much time choosing a day and time that could suit everyone's schedule. However, I soon realized it's hard to find a timeslot that fits. Now, the focus is on quality time rather than the number of attendees.", says Kerstin.

Why is the initiative a hit among our working students?

Hassan Saeed (Working Student - Cloud Engineer) finds this platform a great source of help to tackle problems commonly faced by working students. "The initiative is always an excellent way to communicate with all fellow pupils in the company, who tend to share similar issues in life. The meeting helps all of us find solutions in a friendly environment and also provides one more channel for monthly updates about arculus.", he explains.

Tena Valenta (Working Student - Content Creator) also appreciates how convenient these meetups are for discussing the daily challenges of a student. "In our meetings, we tend to talk about everything, from work to random facts and private matters. I admire that everyone is always warmly welcomed and allowed to share their thoughts and queries.", adds Tena

The Working Student Connect meeting in November

All in all

The aspiration of this initiative is not only to keep the working students informed about the company updates but also to give them a point of connection through students from other departments. It also provides them with a sense of belonging through a supportive environment and opportunities to connect and interact with colleagues from the same phase of life.

"We have a page on Confluence and a group on Slack dedicated to the students only, and everyone shares information, tips and hacks that can make our student live less stressful. In a true sense, I see this as a small but meaningful community where we have each other’s backs. Along with other initiatives at arculus, work-study life truly becomes less stressful."

Sadaf Hayat

November 22, 2022

Modular Production: a Story About arculus Founding Vision

Modular Production has recently made the headlines after Audi made public its plans to revolutionize assembly lines in manufacturing. As the founding vision of arculus, it’s time to shed light on this futuristic manufacturing technique. For that, we’ve invited Darshan Patel, Software Developer.

First things first: what is Modular Production?

You may have heard of Modular Production, a concept that promises a new take on manufacturing. Although previously an idea existing only in engineers’ futuristic dreams, it is actually about to become a reality, thanks to the ever-evolving AMRs. While this modern approach promises a lot, it does have to compete against the universally known – and widely proven – assembly lines.

Established more than 100 years ago by Ford Motor Company, the linear production model offered the perfect solution for a market in need of producing uniform products in high quantities. In this configuration, assembling workstations are positioned along a linear path linked by a fixed transportation system.

Nowadays, however, with consumer needs becoming more complex, conventional assembly lines are increasingly struggling with the market’s new dynamic. That’s precisely where Modular Production comes in: as an adaption of traditional manufacturing techniques that “ensures both an efficient large-scale assembly of mixed-model production programs and the needed level of flexibility and changeability to react to variations, disturbances and changes.” 1

The Journey

Replacing a century-old system is challenging and requires a considerable amount of tools. As Darshan Patel (Software Developer) explains, “in a linear assembly line, you might have the fixed transportation system, usually a conveyor belt. But in modular systems, we have Autonomous Mobile Robots (AMRs), like the arculee, that transport parts and products from station to station to push the assembly forward”.

The Prequel

But implementing an optimal modular assembly system requires much more than working robots. As a system that understands manufacturing as a holistic process, it requires a high volume of input data for the planning, such as1:

  • Product portfolio (volume and product mix)
  • Assembly steps per order/product variant
  • Standard assembly time for each step
  • Needed components and equipment for each assembly step
  • Work area at the product for each assembly step
  • Group of assembly steps resulting in one assembly task
  • Assembly priority chart (APC) on the level of assembly tasks for each product

With these answers at hand, the developers can feed the data into software that uses genetic algorithms to provide a set of possible layout plans for the manufacturing facility. For that, it considers variables like codependency relationships between assembly tasks, field restrictions, and fleet size. “The system then shows us, for example, that station x has a heavy workload and should be split into two. And then also, because there is a huge load density in this specific point, we need a better driving network there to avoid bottlenecking.”, explains Darshan.

Modular Production assembly chart after using the planning software
Chart showing the modular assembly system after using the planning software 1

Crossing the Threshold

Only with the layout planning at hand can the Modular Production system be put to work. “It’s like if Modular Production were a movie, it would be parts two and three, and the planning would be the prequel”, explains Darshan.

The holistic manufacturing model itself consists of three different components:

  • Main Modular Production system → controls the assembly of any product in the pipeline. It knows how, when, and where to do any task within the production process;
  • Logistics system → fetches the necessary parts from the storage and brings them to the proper assembly station, at the right time and in the correct order;
  • Worker Management System → assigns the workforce to certain stations according to the production demand, e.g. more workers in stations with a higher volume of goods.

The cooperation between the three systems thrives through simultaneous and mutual optimization. “It’s a delicate dance between these components, which work together to improve the production rate of the whole system”, describes Darshan. “Increasing the speed of transporting components between stations would not work without the simultaneous delivery of equipment to assemble them. And even if you have the right components and pieces of equipment, you still need a suitable amount of workers”, he continues.

The Ordeal

When reading the description of such a well-coordinated system, one question does come to mind: does the whole thing actually work in the real world? The short answer comes from experience – yes, it does, which is currently demonstrated in the pilot project with Audi.

For the pilot implementation, the chosen focus was a door panel pre-assembly. At the Audi Ingolstadt plant, our arculees bring these door panels directly to the station where the components are assembled. “By reducing production time through an orientation toward value creation and self-guidance, we can increase productivity by up to 20 per cent in some cases,” explains Wolfgang Kern, project manager at Audi Production Lab.

Two arculees transporting Audi car doors at a modular production system in an Ingolstadt factory
arculees transporting doors for assembly at Audi’s Ingolstadt plant (Source: Audi Media Center)

The Cliff Hanger

Despite the current success of the pilot, it will still take time until we see a big roll-out in the industry. The reason is simple: “The market is simply not yet ready to accept such a complex and sophisticated system”, clarifies Darshan. But the time and resources invested in the mechanism definitely paid off.

Modular Production is the very root of our current solutions. “Our software ecosystem, for example, is one of our base modules, which controls how we drive and the coordination between robots. And that’s also the base for Modular Production – seamless coordination of AMRs for production tasks”, clarifies Darshan.

Software view of the Fleet Manager

However, one significant outcome of arculus efforts towards Modular Production is definitely the arculee. These autonomous mobile robots (AMRs) navigate freely within a defined area, avoid obstacles and orient themselves when picking up a load carrier by its position and alignment. Although originally developed with manufacturing tasks in mind, such features also fit in perfectly with intralogistics tasks.

As Jungheinrich explains, “the small and manoeuvrable autonomous robot offers a ready-to-use solution for horizontal transport over large areas. This versatile assistant increases throughput and interacts seamlessly with automatic components in the warehouse, immediately improving efficiency in numerous industries and fields of application”.

Two arculus mechanical engineers in front of a computer working on the arculee
arculus engineers at work on the arculee

With these two solutions combined, a third one also comes to life: warehouse automation. This goods-to-person system reverses the traditional picking process by bringing the goods to the employee on autonomous mobile robots, which use the arculus software ecosystem as their central control.

The Moral Of The Story

Although Modular Production is a solution for which the market still needs to be ready, its original concept served as the base for arculus current core products. Namely: the arculee, the fleet manager, and the warehouse management system. Now, with solid solutions distributed and integrated by Jungheinrich, we are ready to help reshape and modernize internal logistics across the globe while also laying the foundations for long-term opportunities with Modular Production.


1 Kern, W., Rusitschka, F., & Bauernhansl, T. (2016). Planning of workstations in a modular automotive assembly system. Procedia CIRP, 57, 327-332.

November 7, 2022

Ramadama: Bavarian Tradition Meets Social Responsibility

If you are not from Bavaria, the word "Ramadama" probably doesn't mean much to you. The term, which roughly translates to "we are cleaning", is used in Bavarian to describe voluntary clean-up campaigns. The goal is to collect trash from public spaces to ensure proper disposal. At arculus, we've decided to come together on the beautiful banks of the Isar river to make Munich a little cleaner and strengthen our team's social bonds.

A Brief History of Ramadama

In 1949 Munich was not as beautiful as it is today. Although the 2nd World War had already ended four years before, the city still had devastating marks of bombing raids. Streets were full of stones and rubble, and many houses were yet uninhabitable. At that time, Thomas Wimmer was the mayor of Munich. He wanted his people to leave the dark years of the war behind and bring them a more optimistic view of the future. But the first step was cleaning up.

So, on the 29th of October 1949, Wimmer called on the people of Munich to clean up together. "Rama Dama!" (We are cleaning) he called, and over 7500 volunteers answered. Men, women, children, and even the mayor himself picked up shovels to free the city from the dirty scraps of the war. Together, the population removed more than 15,000 cubic metres of rubble that day, and Munich soon looked more beautiful again.

Since then, "Ramadama" has stood for joint clean-up activities. With the support of local Waste Management Companies, voluntary citizens from all kinds of different groups come together all across Bavaria to make their cities cleaner.

Bottle caps and cigarette butts contain toxic chemicals that can harm nature

The arculus Team Clean-Up

So, to honour our Bavarian roots and commitment to social responsibility, some members of the arculus team decided to get together for our very own Ramadama gathering. The chosen location was the beautiful banks of the Isar river, not far from our headquarters office.

Just like every arculus gathering, the event also offered a fun possibility to tighten the team's bonds in a different setting. "It was much more than just picking up trash. We even created a collaborative playlist to make sure that we could make it a fun social happening.", says Maria Souza (Social Media Coordinator).

For some new joiners, like Johannes Maier (Robotics Engineer), it was also a possibility to get to know some colleagues for the first time. "It was fun to walk along the Isar with the new colleagues and to do something good for the environment at the same time", he explains.

The arculus hero cleaners getting their hands dirty

Like any Ramadama action in Munich, the arculus clean-up had support from AWM (Munich Waste Management Company), who provided the cleaning materials and assisted with the general organization. Kristina Frank, Municipal Officer and First Works Manager of AWM, explains, "A Ramadama like this is a great community experience. All these people are thus voluntarily taking responsibility for cleanliness in their home city. AWM is therefore very happy to support this sustainable civic engagement to preserve Munich's recreational areas."


Want to join our next event? Then apply to one of our open positions here!

November 3, 2022

Voices of the Team: Maria’s Experience as Social Media Coordinator at arculus

Acceptance, strategy, and trust: learn how these three keywords come together to define Maria's experience as a Social Media Coordinator at arculus.


Hey Maria, welcome to our interview! First things first: can you explain what are your main tasks as a Social Media Coordinator at arculus?

I'm actually responsible for taking care of arculus presence online. That includes our social media channels, of course, like LinkedIn and Instagram. But also our online presence in general, our website and our blog as well.

My goal is to make sure that as many people as possible get to know who arculus is, what we stand for, what we do, and who we are. That includes potential customers but also potential joiners for our team.

When people think of a social media coordinator or manager, they usually think of someone who spends all day on Instagram or TikTok. But the job is actually much more than that, I get to think strategically, and I need a lot of organizational skills, but in the end, I really like what I do.

Focused at work

And what do you appreciate most about working at arculus?

First of all, being an immigrant in Germany, for me, it's really important to actually get to know more people, and everyone at arculus has been so nice to me so far. And all of the social events are also a great plus.

But also, as a member of the LGBTQ community, it feels amazing to be able to bring my full self to work, not having to hide a part of me. That makes waking up and going to work much easier every day. And, of course, the work-life balance is also a great plus for me. Being able to take care of myself outside 
of work as well, and this whole combination of things makes it easier and makes me feel good working here.

What arculus value do you most identify with?

Definitely trust. It's really good to know that I'm trusted to do the job I was hired for. So no one is really questioning my decisions towards what I think is better to fulfil our strategy and my tasks. And also, relating to time management, there's no one really checking how many hours you're working. No one really cares as long as you deliver what you're supposed to. And that's really different from 
what I have experienced so far in other companies.

Maria at the Werksviertel, where the arculus office is located

And one last question: what excites you the most about the Jungheinrich acquisition?

I actually come from quite a strong corporate background. So, for me, it feels a bit like "going back home". I really appreciate how these big companies have people all over the world who are working 
towards the same goal, so you actually get to meet people from different cultures and understand how they work. And, of course, the safety that comes with a big corporate job is also a nice bonus.


Watch Maria's full video interview below:

November 2, 2022

The arculus Buddy Program: A Step Towards a Greater Employee Experience

New hires are sometimes nervous or hesitant to address concerns and ask for assistance. There is some amount of stress which is natural yet overwhelming. That is where our six-month Buddy Program comes in - to facilitate integration through a social approach. This article will cast light on the process, its benefits to the team, and its guidelines, all from the perspective of arculus employees.

The buddy program is an onboarding initiative to familiarize new joiners with the company's culture, processes, standard protocols, and policies with the help of experienced colleagues. The program has been in place since 2020, thanks to the efforts of the arculus People's team.

“The aim is cross-functional development, enrichment of the employee experience, and good integration of recruits within different teams.”

Afiffa Batool (Talent Acquisition Recruiter & Partner)
Our buddies are always excited to welcome new joiners

How does the initiative work?

It is a six-month voluntary program, which requires a minimum of three meetings with half an hour each. Participants are free to hold sessions anywhere; it can be on the office premises, outside, or even online (depending on the location of both participants). "Most of the time, I am in the Gaimersheim office and only a few times in Munich. That's why I have had almost all of my buddy meetings online. But once, when we were both in the same city, we finally got to meet and talk over lunch.", explains Jonas Jaeger (Production Engineer).

The people's team takes three factors into account when selecting buddies. The first is if, after the end of their probation period, the employee wants to volunteer for the program. The second is to ensure that the participants are not in the same team so that the new joiner gets as comfortable with other groups as they would be with their usual peers. It also opens avenues to learn and understand what other departments are working on. The third is if the new employee works totally remotely, then they must get a buddy who works from the office. That allows them to see how everything is done at the workplace without feeling left out.

The program has no formal template to follow, and the meetings generally occur in an informal setting. "For me, it's always a casual meeting where we introduce ourselves. I explain a bit about the company, who is who, and my own experiences. It is also an opportunity to get more familiar with the other person.", describes Lisa Bell (Content Creator).

The idea is to lend ears and shoulders to the new colleagues; therefore, there are no final goodbyes. "In theory, your job is done after six months, at the end of your peer's probation period. But, for me, it is not a job; I see it more like being there and supporting that person," says Maria Souza (Social Media Coordinator). "You can for sure meet and talk as often after it ends.", adds Lisa.

Fabian Na and Lisa Bell having a good laugh in one of their buddy meetings

Nonetheless, participants need to keep certain principles in mind. As someone's buddy, one is not supposed to review the job performance, be a subject matter expert, or be expected to know everything. Buddies should offer encouragement and support, give honest feedback, provide suggestions for more efficiency and productivity, and keep the shared information confidential.

What makes the buddy program a symbiotic relationship?

Maria recalls how the buddy program facilitated her transition when she joined the team in January 2022. "It was nice to have someone to explain how arculus works and give me a positive outlook regarding what awaited me at this job."

Fabian Na (Mechanical Engineer) reminisces how this program gave him his point of contact in the company. "My buddy made me feel comfortable and introduced me to everyone. She also gave me a little background on what had happened in the company so far and explained a bit about the arculus culture."

Nevertheless, Fabian also believes it is an equal opportunity for the buddy to learn something new. "Now, being a buddy myself, I understand the company's culture better. Also, I get to give them information on how the company is and get to know that person better, especially if they're in a different department."

The buddies are active listeners

Like Fabian, Lisa finds the program a medium for connecting with other teams. "I'm always curious about what's happening in the other departments. What are they working on now, and what are their challenges? It also allows me to understand our products better as they continuously develop."

Reasons why our employees approve of it

Based on an internal company survey, arculus has received a positive response from the employees. They agree that this program helped them achieve a smoother onboarding process, better understand how other departments in the company function, and develop soft skills like networking.

"You develop many more connections in cross-functional teams. Without the program, many colleagues wouldn't have a clear vision of how processes work in other departments, or even what they're working on. Now, thanks to this creative initiative, we all have a much better understanding of the roles and responsibilities of the other colleagues."

Lisa Bell, Content Creator

TL;DR

The buddy program, in a nutshell, is a low-maintenance solution that has helped new joiners at arculus with integration. It provides them with a safe space and time to learn about the company culture, values, and operations through an experienced fellow worker. By combining it with other social and technical integration and onboarding initiatives, we provide possibilities for engaging with colleagues and improving knowledge about the company as a whole. As a result, we have well-informed and motivated employees with higher productivity rates right at the end of their onboarding process.

October 26, 2022

9 Futuristic Warehouse Automation Facts That Might Surprise You

Rising labour expenses, workplace safety, labour availability, and a growing desire for speedy order fulfilment; these are all driving forces behind the warehouse automation trend. Now, with more distribution centres turning to robotics, intralogistics centres that don’t invest in technological development will be left behind when it comes to efficiency.

We've compiled a list of 9 intriguing stats about the dynamics of warehouse automation to show you why now is the time to invest. From space optimisation to increased accuracy, these stats demonstrate why the future of warehousing has already begun.

General Market Stats

1. The Autonomous Mobile Robot (AMR) Market size was valued at USD 1.61 billion in 2021 and is predicted to reach USD 22.15 billion by 2030

This accounts for a projected CAGR (Compound Annual Growth Rate) of 34.3% from 2022 until 2030. The ever-increasing use of these robots across various industries is largely due to their capacity to navigate independently in dynamic environments. Furthermore, the rising use of automated material handling and trends such as lights-out automation are likely to drive market expansion during the projection period. (Source)

Our arculee transporting pallets

2. The investment in intralogistics robotics is increasing

According to Logistics Management research, 10% said that they currently use AMRs or AGVs, and 23% are evaluating them for use within the next 24 months. Last year, that breakdown was 6% who currently use, and 14% considering them. “The simplest way to describe the overall findings from this year’s 'Annual Warehouse and Distribution Center (DC) Equipment Survey' is that it’s “go-time” for investment in warehouse automation.” (Source)

Does your company currently use, or are you considering, automated guided vehicles and/or robotics technologies for materials handling applications?

Source: Logistics Management, all rights reserved

3. 96% of industry leaders consider innovation essential for growth

Deloitte’s study defines innovation as an understanding of how the investment in it will pay for itself over time. It also explains that supply chain leaders know that “innovation is necessary if a company wants to shift the trade-offs between service levels and costs, rather than simply move along the curve.” (Source)

4. The top 3 areas for using robots in warehouses today are picking, goods receiving and unloading, and sorting

The study conducted by Peerless Research Group (PRG) in March 2022 shows that “the top priorities for using such technology includes picking (42.9%), goods receiving and unloading (42.9%) and sorting (37.5%). About 43% of companies are considering AMR pallet movement equipment while 34% want autonomous retrieval-to-person/put-wall robots, and 30.2% are evaluating robotic picking systems.” (Source)

Optimization Stats

5. Travel time in a warehouse can account for up to 50% of the picking time

Without automated solutions, workers must manually pick orders by hand and carry them across the intralogistics facility. With our goods-to-person robotics solution, picking efficiency can be increased two-fold. (Source)

6. Robot’s contribution to labour productivity in the 90s and 00s was about 0.35% per year

While that doesn’t seem much, specialists explain that it is comparable to the growth brought about by the steam engine during the years 1850 to 1910. Now, with technology reaching new higher standards, this number is likely to increase further. (Source)

7. 79% of organisations with better supply chain capabilities, the so-called “supply chain leaders”, achieve above-average revenue growth

Deloitte surveyed more than 400 executives in manufacturing and retail across the globe and found that superior supply chain capabilities tend to translate into above-average performance on revenue growth and EBIT (Earnings before interest and taxes) measures when compared to the industry average. (Source)

8. Warehouses are now nearly 3 times as large as they were 15 years ago

“The average size of warehouse in 2000 was about 65,000 sqft, whereas now it is over 181,370 sqft. As warehouses demand more space, this naturally pushes up the price. In fact, between 2011 and 2015, warehouse rental rates were up by a whopping 28%”, states a Westernacher Consulting report. According to the same research, increasing land costs are also one of the main drivers for intralogistics automation. (Source)

3D rendering of a warehouse with optimised space use

9. Automated and efficient warehouses are 76% more likely to boost inventory accuracy to 99% or higher

The survey conducted by Aberdeen Group with over 250 supply chain executives also shows that with “Systems assisting humans, rather than humans directing systems, best-in-class distribution centres are also able to achieve 95% on-time deliveries, one and a half times more often than average.” (Source)

Wind Up

The numbers don’t lie, the automated future has begun. But fear not; there is still time to join the race towards more efficient intralogistics. If you are ready to get our arculees up and running in your warehouse, head to Jungheinrich’s product page for a personalised solution consultation.

October 11, 2022

The arculee Story: the Product, the Struggles and the Untold Tales (part 2)

This is part 2 of the arculee story. If you haven’t yet read part 1, check it out here.

Fabian Rutsischka (Managing Director), Max Stähr (Head of Robotics Development), and Tobias Fink (former employee) testing the arculee 1.0

Two Sides of The Same Coin

With the arculee in hand, Audi not only backed up arculus’ vision but also became the first customer for the arculee 1.0. According to Fabian, with the trust and visibility of “a big and strong client,” the AMR received the push it needed to succeed in intralogistics. For him, this is one of the reasons for the arculee’s success.

Nonetheless, it also impacted the robot’s development in different ways. “Audi already had a project in planning that fit the idea of what arculus wanted to build”, explains Marius. The high expectations of a robust Original Equipment Manufacturer (OEM) guided the flexibility and scalability of the product from the beginning of its development. So we had to develop a safe and solid solution for a global player that also strictly met European standards and directives.

Hannes Bell (Project Manager) adds that the initial design of the arculee was iterated several times to meet the requirements of Audi’s facilities. “The size of the AMR; the width, length, and height were then defined by the trolleys that Audi was using in their facilities to carry containers. So the goal was to build a robot that could fit underneath those trolleys to carry them around”.

Our AMRs at the Audi facility

For six years, the initial concept has remained the same. “I think a large part of the initial assumptions we had back in those days about robots or fleet management are still intact and focused”, says Fabian. Now, with the acquisition of arculus by Jungheinrich in 2021, the arculee has become even more intralogistics-centric.

The New AMR Era

The applications of arculee have also evolved. For example, the earliest idea of the AMR came from the trolley-based application, and its design required a low height. However, the design and tallness were then customized for the first project – Supermarket 2.0 – which aimed to improve the overall commissioning process in the Audi supermarkets. “The basic idea of the robot is still that it is carrying something on top.”, explains Hannes. “But, of course, in terms of assembly, quality, and functionality, it has improved a lot since the first version”, he adds.

The development of the arculee over these years has taught many lessons. “The devil is in the detail” is how Marius sums it up. For him, there is no room for error. But if it happens, it needs to be fixed at an early stage. This means keeping the product and the process simple and robust to ultimately reduce the chances of system failures due to complexity.

"If you make an error you can not detect in the beginning, the impact is bigger. Therefore, it's good to have proper concepts, talk about them with everyone, and let them thoroughly review those concepts. Try not to make the next generation or the next version of a robot until the mistakes are fixed”.

Marius Leffler

Like Marius, Fabian explains that mastering different layers allowed them to react sooner to situations. “You’re responsible for everything. If anything fails, then it’s your fault. But on the other hand, you can react much faster because you don’t need to try to understand what others might have thought when designing”, he explains.

Here and now

Today the arculee evolved to the next generation, internally called Version 2.0, which is, in fact, more than just a product. The arculee is developed from the core like a platform based on all the developments we have done since 2016. We can now build the robot in different forms in a shorter time frame. “Now, if we want to build robots that can carry a larger load, let’s say two and a half tonnes, we can do that in a shorter time … because we already have the technology for that. It’s just a matter of building mechanics, putting in place the existing electronics, and scaling it”, expresses Iuri Ferreira (Senior Software Engineer).

With every new arculee shipped, the customer also receives a highly integrated and connected driving computing power with a lot of sensors. The team around Max Stähr (Head of Robotics) is able to add new functionalities to the robot, even if it is already on-site. Enabled through a proprietary OTA infrastructure, every arculee can grow in its functionality over time. With each new customer project, the functions team gathers new insights and data from the field. They can then use these data to develop or improve new functions.

October 10, 2022

Behind The Prototype & Production – Anika’s Work-Study Life At arculus

Anika started her journey as a working student at arculus in February 2021. She initially supported the procurement of prototypes. Today, Anika is writing her Master’s thesis while also assisting her team with the series production for our Autonomous Mobile Robot (AMR). In this article, she talks about her experience with arculus.

Hey Anika! Please tell us a bit about yourself.

Anika: “I had always dreamed of becoming a dentist. However, as a professional sailing athlete, it was difficult for me to commit full attention to medical studies. That’s why I decided to pursue my degree in Business Engineering, which is also quite cool. Currently, I am writing my Master’s thesis on production and mounting systems.”

Anika during the arculus summer party in 2021

How do you recall your initial days at arculus?

Anika: “They were informative, yet not overwhelming. I had a million questions when I started, but they annoyed none of my team members. My colleagues were considerate and helped me get into everything faster than I thought, including processes, projects, protocols, etc.”

So, how would you say the work-study balance at arculus is?

Anika: “Initially, I couldn’t find the right balance between work and studies. I was too excited about my tasks at arculus. But if it weren’t for my team members and manager, who constantly reminded me to prioritize my studies and exams, I wouldn’t have made it this far. I think 20hr/week and studies are easily manageable together. It’s important to set priorities to find the right balance.”

As you said, your team encouraged you to focus on your studies. Was it the same with your work as well? How would you further describe your experience with them?

Anika: “In the beginning, I worked in the mechanics' department. The team was very diverse. It had different characters, each having unique perspectives. It was interesting to work together, as we were always striving to find new solutions.”

So, what makes your work experience at arculus different from your previous student jobs/internships?

Anika: “I think the key difference is that I am able to express my opinions. I have actively participated in all discussions and shared my viewpoints. Another difference is the freedom to work independently within a team. Also, flexible hours are a plus point here. I can choose my work hours based on my schedule, which reduces my stress.”

Anika working at our Munich Office

What is the most important thing that you have learned at arculus?

Anika: “arculus has taught me that work and social activities can go together. I will look forward to this when applying for a full-time role. Another important learning is that different perspectives in a team always generate better solutions.”

Last but not least, any recommendations for students who want to apply for a job at arculus?

Anika: “Join arculus (laughs). No seriously! Try to connect as much as possible. And most importantly, seek all the information you can get.”


Looking to develop new skills that go hand-in-hand with your study program? Apply here!

October 3, 2022

Voices of the Team: Rudolph’s Experience as System Administrator at arculus

His head's in the cloud, but his feet are certainly on the ground. This is the story about arculus System Administrator and tech enthusiast Rudolph Maritz.


Hi Rudolph, welcome to our Voices of the Team series! Let's start with the basics: how did you first hear about arculus?

I was browsing on LinkedIn, and a position from arculus appeared as a recommendation matching my profile. So, out of curiosity, I decided to have a look into it, and I also read a bit more about arculus. It really sparked my interest, so I decided to give it a shot with my application. And, well, now I can say that it worked out really well.

What do you enjoy most about your job?

What I like about my job is that not a single day is the same. We have a lot of fun projects coming our way all the time, so, in short, it never gets boring.

Also, most of the projects are challenging, which allows you to think a little bit outside of the box, and it really motivates you to grow in your position and read more about different technologies. On top of that, you can create your own projects, which empowers you to take ownership of the work, while also making you feel proud of what you have accomplished.

Rudolph and a colleague in the Munich office

What is the biggest challenge you have faced here so far?

By far the cloud migration project. It took a while to complete, but it was totally worth the time and effort from start to finish, and I'm very very happy with the results.

So, in essence, just to explain it, we moved a lot of our internal services to the cloud, and a lot of it was quite challenging. But it made me really happy to complete the project and just see how smooth everything is running now.

Where do you see yourself next year?

Next year I see myself even more focused on the cloud, but also on the DevOps area in the software team. I mean, I've always been fascinated by Cloud Technologies, how it's changing the world and the challenges that it brings. And, as I said before, arculus offers a lot of room for growth, so I'll definitely try to continue embracing that as well.


Watch Rudolph's full video interview below:

September 22, 2022

The arculee Story: the Product, the Struggles and the Untold Tales (part 1)

Every product has a story of its own, and so does the arculee. This article will take you back eight years to how it all started: the concept, the team, and the struggles. It will walk you through different phases of our robot’s development and show you how it evolved from an initial idea to what it is today, all through the eyes of people who were part of this journey. From the flashbacks to the future plans – here is how our autonomous mobile robot has become an integral part of Intralogistics 4.0.

As you can probably tell by now, the name arculee derives from the company name – arculus, which in Latin means a bow or curve. The true inspiration is, however, the coiled cloth that head porters back in the day would wear to carry goods, also called arculus. “It was a unique and versatile means of transport, whether for food, water, or even wood for the fire. We then realized that it was quite a good analogy for what we had in mind", explains Fabian Rusitschka (Managing Director, arculus).

arculee, the Autonomous Mobile Robot, was initially a concept that emerged from the automotive production system in 2014. The team tested the idea via software simulations multiple times, only to confirm that it had the potential to truly make a difference in intralogistics. Fabian, the man behind this idea, was keen to shape his vision.

I had to make a difficult call: either leaving it as a PowerPoint concept or quitting my job and finding the right people to build what I had envisioned”.

Fabian Rusitschka

The Show Must Go On

Two years later, in April 2016, Fabian founded arculus together with Frank Hempel (Head of Software Technology) and Marius Leffler (Senior Robotics Engineer). The initial step was the diagnosis of the software, robotics, and physical means of transport needed to develop a robot. From there, the concept began to evolve as a product.

The founding team of arculus (From left to right: Frank Hempel, Fabian Rusitschka, and Marius Leffler)

The idea won the support of Audi’s Technology and Innovation Management, with whom we signed our first development contract. From approving the first proof of concept to being involved in every step of building the robot, Audi was closely connected with us and was thrilled to witness Modular Production come to life.

To accomplish this, the team decided to build the brain (control system that manages the behaviour), install it inside a robot sourced from other vendors, and control it with fleet management software. Despite successful demos, the robots soon started encountering integration problems. “When you would tell the robot to go straight, it would steer to the left or right”, recalls Marius.

Overcome and Adapt

After a couple of months, the founders realized that it was not the right way to go about it. Thus, the focus shifted to building the robot from scratch.

If we could fix all the problems and issues we had with the sourced robots, we might as well build our own robot… because then we could learn a little bit more, become more flexible, time and hardware wise, and also have the full stack in hand

Marius Leffler

This was the first and most significant strategic move, according to Fabian. As we were heavily relying on other vendors, the primary motivation was to be a complete supplier of AMRs and become independent in terms of delivering quickly. The team also firmly believed that to build a vertically integrated product, it was essential to understand and influence all levels. “This helped us quite a lot over the years… that we mastered different fields from mechanical and electrical engineering to writing the embedded code. It helped us move and adapt to new situations”.

In early 2017, the plan was implemented, and we started building our first robot. Marius precisely remembers that on Valentine’s day that year, they had a prototype that moved. He recalls, “We threw in some surplus batteries. We had two motor drivers, my laptop that we threw into a chassis we had, with a couple of wheels that we formed manually…. and it was driven using an Xbox controller”. The team then built several prototypes until we had our own AMR ready in 2018. That’s when the arculee was born.


This story continues in part 2!

CONTACT

arculus GmbH
Balanstrasse 73 
Haus 10
D-81541 München

info@arculus.de